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Hot top Aluminum Billet Casting Machine 5 Inches Billet Casting Table
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Hot top Aluminum Billet Casting Machine 5 Inches Billet Casting Table

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 360,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Product Description
Detail Information
Place of Origin:
China
Name:
Aluminum Billet Casting Machine
Rated Lifting Capacity:
5-60 Tons
Lifting Height:
4 To 12 Meters
Casting Size Range:
4-26 Inches
Lifting Speed:
30 To 800mm/min Infinitely Adjustable, With Manual Descent Device
Working Conditions:
Intermittent Start-up
Application:
Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer
Supply Ability:
30 sets/ year
Highlight:

Hot top Aluminum Billet Casting Machine

,

Aluminum Billet Casting Machine 5 Inches

,

5 Inches Billet Casting Table

Product Description
Hot top Aluminum Billet Casting Machine 5 Inches Billet Casting Table
Product Overview

Hot top aluminum billet cooling casting table designed for 5-inch billet production with comprehensive integrated systems.

Technical Specifications
  • Complete casting platform including crystallizers, aluminum distribution, cooling water distribution, and ingot casting systems
  • Dual piece water curtain crystallizer made of forged 6061 aluminum alloy with CNC precision machining
  • Cooling ring processed with purple copper for optimal thermal conductivity
  • All refractory materials use prefabricated "Zhongnai No.1" components
  • Water tank construction: 25mm upper plate, 14mm lower plate, welded structure with hot-dip galvanizing and CNC machining
  • Safety net lead frame structure (800mm height) welded with 14mm and 10mm steel plates
  • 10mm thick prefabricated pressure plate for splitter plate
  • Automatic alignment ingot head made from 45# steel
  • Four-bolt connection system for water tank and ingot holder assembly
  • Four fixed pulleys for precise water tank positioning
Frequently Asked Questions
What are the key points of daily inspection?

Aluminum liquid temperature/level, flow channel/filtration, crystallizer (water temperature/pressure/flow rate), casting speed/traction, and surface quality of cast rod.

What is the regular maintenance cycle?

Daily: Clean slag from furnace mouth/flow channel; inspect burner, ignition system, and seals.
Weekly: Verify thermocouples/temperature control instruments; clean scale in crystallizer water gap; check filter plate integrity.
Monthly: Comprehensive lining thickness/crack inspection; calibrate casting speed and traction synchronization; replace aged sealing rings/gaskets.
Annually: Furnace body overhaul; comprehensive inspection and maintenance of casting machinery and electronic control system.

Safety precautions?

High temperature protection: Wear high temperature resistant clothing, protective face masks, and heat-insulating gloves.
Explosion protection: Strictly prohibit gas furnace leakage with regular leak detection; prohibit moist materials inside furnace.
Emergency response: Equip with dry powder fire extinguishers and dry sand.

Reasons for cast rod dimensions out of tolerance (ellipsoidal, bent, uneven diameter)?

Causes: Crystallizer deformation/wear, uneven cooling water, unstable casting speed, asynchronous traction machine, uneven base.
Solutions:

  • Regularly inspect crystallizer roundness/wear and replace if beyond tolerance
  • Clean scale from water gaps to ensure uniform cooling
  • Stabilize casting speed and calibrate traction machine synchronization
  • Ensure level base to reduce vibration
Reasons for cast rod porosity / shrinkage cavity (internal voids, poor density)?

Causes: Excessively high pouring temperature, too fast casting speed, insufficient cooling, poor shrinkage compensation, wide solidification range.
Solutions:

  • Reduce pouring temperature and decrease casting speed to extend solidification time
  • Enhance crystallizer cooling intensity and ensure sufficient secondary cooling
  • Optimize water flow distribution in crystallizer
  • Design runner reasonably and strengthen riser for shrinkage compensation
Tags: 

Aluminium Billet Casting Machine  

Billet Continuous Casting Machine  

Billet Caster Machine

86 15813688760
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