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5-40 Tons Aluminum Billet Homogenizing Furnace Before Extrusion

5-40 Tons Aluminum Billet Homogenizing Furnace Before Extrusion

Brand Name: Bolv
Model Number: 15t
MOQ: 1 set
Price: USD 150,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Name:
Homogenizing Furnace
Rated Capacity:
5-40 Tons
Daily Output:
20~120 Tons/day
Maximum Working Temperature:
610℃
Total Circulating Fans:
3 Units
Average Cooling Time:
Around 2 Hours
Core Control System:
Famous Brand PLC
Supply Ability:
15 sets/ year
Highlight:

5-40 tons aluminum billet homogenizing furnace

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aluminum billet homogenizing furnace before extrusion

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homogenizing furnace for aluminum billet processing

Product Description
5-40 Tons Aluminum Billet Homogenizing Furnace Before Extrusion
Product Overview

This natural gas homogenizing system is specifically engineered for thermal homogenization treatment of extra-long aluminum billets, with maximum workpiece length reaching 6500 mm. The complete production line delivers fully automated closed-loop processing for aluminum manufacturing.

System Components
  • Primary heating furnace with three independent temperature control zones
  • Independent cooling compartment with 27 cooling fans
  • Three-dimensional transfer trolley with 15+ ton capacity
Technical Specifications
Parameter Specification
Capacity Range 5-40 tons
Maximum Workpiece Length 6500 mm
Working Temperature Up to 610℃
Temperature Uniformity ±5℃
Heating Time 3-5 hours
Daily Throughput 30-40 tons
Fuel Consumption ~30 m³ natural gas per ton of aluminum
Cooling Rate Minimum 300℃ per hour
Heating System Features
  • Six natural gas combustion burners (8400 kcal/m³ heating value)
  • Three heavy-duty circulation fans delivering >30 m³/s airflow each
  • Uniform temperature distribution throughout furnace workspace
Cooling & Transfer System
  • Cooling cycle completed within approximately 2 hours
  • Meets standardized metallurgical cooling specifications
  • 3D transfer trolley with 8000+ mm moving stroke
  • Travel speed of 7.5 m/min for primary and auxiliary trolleys
  • Combined electro-hydraulic drive for reliable operation
Control & Power

The entire production line is managed by an automation control platform built around a PLC controller. Standard 380V three-phase power and 220V single-phase power serve as power input.

System Benefits: Consistent operational stability, outstanding productivity, minimized energy waste, ideal for medium-volume aluminum billet homogenization manufacturing.
Furnace Type Selection Guide
Electric Heating Homogenizing Furnace

Benefits:

  • Precise temperature regulation of ±3℃
  • Zero waste gas discharge
  • No gas pipeline installation required
  • Simpler factory environmental approval procedures

Drawbacks:

  • Higher power consumption cost per ton of product
  • Relatively slow heating performance for large-volume furnaces

Best For: Manufacturers with low production output, sites under strict emission supervision, or factories lacking natural gas supply infrastructure.

Gas-Fired Homogenizing Furnace

Benefits:

  • Rapid heating performance
  • Lower energy expenditure per ton of processed aluminum
  • Perfectly adapted to large-scale continuous manufacturing

Drawbacks:

  • Requires natural gas piping infrastructure
  • Periodic flue gas monitoring required
  • Routine upkeep for burners
  • Factory layout must satisfy gas safety and anti-explosion standards