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PLC Controlled Homogenizing Furnace Factory Natural Gas Furnace Wholesaler

PLC Controlled Homogenizing Furnace Factory Natural Gas Furnace Wholesaler

Brand Name: Bolv
Model Number: 15t
MOQ: 1 set
Price: USD 150,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Name:
Homogenizing Furnace
Rated Capacity:
15 Tons
Daily Output:
30~40 Tons/day
Maximum Working Temperature:
610℃
Total Circulating Fans:
3 Units
Average Cooling Time:
Around 2 Hours
Core Control System:
Famous Brand PLC
Supply Ability:
15 sets/ year
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Product Description
PLC Controlled Homogenizing Furnace

Natural Gas Furnace for Extra-Long Aluminum Billets

Product Overview

This customized 15-ton natural gas homogenizing system is specifically designed for homogenization heat treatment of extra-long aluminum billets up to 6500mm in length. The complete production system comprises three core components: main heating furnace, specialized cooling chamber, and 3D transfer cart, enabling fully automated cyclic production workflow.

Technical Specifications
Maximum Capacity 15 tons
Maximum Billet Length 6500mm
Maximum Working Temperature 610℃
Temperature Control Accuracy ±5℃
Processing Time 3-5 hours
Daily Processing Capacity 30-40 tons
Fuel Consumption ~30 m³ per ton of aluminum
Heating System

The main heating furnace features three-zone independent temperature control with six natural gas combustion nozzles for uniform heat distribution. Three high-efficiency circulating fans provide over 30 cubic meters per second air volume each, ensuring consistent temperature throughout the furnace cavity.

Cooling System

Equipped with 27 high-power cooling fans, the system achieves rapid cooling rates of ≥300℃ per hour. Complete cooling cycles are finished in approximately two hours, meeting stringent metallurgical industry specifications.

Transfer System

The 3D transfer cart features a 15+ ton load capacity with 8000mm maximum travel distance. Primary and secondary transfer trolleys operate at 7.5 meters per minute using combined electro-hydraulic drive for stable, vibration-free billet transportation.

Control & Power

Centered on a programmable logic controller (PLC), the system provides intelligent automatic control for unmanned cyclic operation. Standard industrial power supply includes 380V three-phase AC and 220V single-phase AC.

Furnace Type Comparison
Electric Heating Homogenization Furnace
Advantages:
  • Temperature control accuracy: ±3℃
  • No exhaust gas emissions
  • No gas pipeline infrastructure required
  • Lower environmental assessment threshold
Disadvantages:
  • Higher electricity cost per ton
  • Slower heating rate for large capacity furnaces

Ideal for: Small-scale production, strict environmental control areas, facilities without natural gas infrastructure

Gas Homogenization Furnace
Advantages:
  • Faster heating speed
  • Lower energy consumption cost per unit
  • Suitable for large-scale continuous production
Disadvantages:
  • Requires gas pipeline infrastructure
  • Regular exhaust gas testing required
  • Daily burner maintenance needed
  • Must comply with gas explosion-proof regulations

Ideal for: Large-scale production operations with existing gas infrastructure