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PLC Control Homogenization Aluminum Billet Heating Furnace 20 Tons With Cooling Chamber And 3D Trolley

PLC Control Homogenization Aluminum Billet Heating Furnace 20 Tons With Cooling Chamber And 3D Trolley

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 120,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Name:
Aluminum Billet Heating Furnace
Rated Load Capacity:
20 Tons
Daily Production Capacity:
Approx. 60 Tons/day
Fuel Type:
Natural Gas
Temperature Control Accuracy:
±5℃
Cooling Rate:
≥300℃/hour
Control Mode:
Fully Automatic PLC Control
Supply Ability:
15 sets/ year
Highlight:

20 Tons Aluminum Billet Heating Furnace

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Aluminum Billet Heating Furnace 20 Tons

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20 Tons Homogenization Furnace

Product Description
PLC Control Homogenization Aluminum Billet Heating Furnace 20 Tons With Cooling Chamber And 3D Trolley
Product Overview

This complete 20-ton natural gas homogenizing unit is professionally developed for the homogenization heat treatment of aluminum billets. The integrated package includes a gas heating homogenizing furnace, dedicated cooling chamber, and combined material handling trolley.

Key Benefits: Effectively resolves issues of inconsistent chemical composition and defective internal structure in aluminum billets, significantly improving machinability in subsequent processes. Daily production capacity reaches approximately 60 tons.

Technical Specifications
Capacity 20 tons
Temperature Control Zones 3 independent zones
Heating System 6 high-efficiency gas burners
Circulation Fans 3 dual-speed fans (heat-resistant stainless steel)
Temperature Precision ±5℃ (furnace control and internal deviation)
Maximum Working Temperature 620℃
Heating Cycle 4 to 6 hours (standard)
Fuel Consumption <30 cubic meters per ton of aluminum (natural gas, 8400 kcal/m³)
Cooling System

The 20-ton cooling unit features multiple cooling fans and a water spray cooling system, achieving rapid cooling speeds exceeding 300℃ per hour. High-temperature aluminum billets at 580℃ can be cooled to 100℃ within two hours, perfectly preserving the solid solution structure of 6063 aluminum alloy.

Material Handling

The integrated material trolley has a rated load capacity of 20 tons, utilizing hydraulic drive with a moving speed of 7.5 meters per minute.

Control System

The entire production line is managed by a fully automatic PLC system with color touch panel interface. The system stores more than ten sets of heating parameters and supports real-time temperature monitoring with overheating protection.

  • Fully automatic PLC control system
  • Color touch panel interface
  • 10+ pre-programmed heating parameter sets
  • Real-time temperature monitoring
  • Overheating protection system
Construction & Design
  • Furnace body fabricated with section steel and steel plates
  • Insulated with thick refractory fibers and fire bricks
  • Electrically operated furnace door with clamping and sealing components
  • Excellent operational airtightness
  • Outstanding heat insulation performance
Frequently Asked Questions
What are the differences between air cooling and mist cooling systems for homogenization furnaces, and when is mist cooling required?

Air Cooling: Relies on ambient temperature air circulation for cooling with gentle cooling rates. Suitable for 6063 and small diameter aluminum rods. Lower cost with no wastewater generation.

Mist Cooling: Utilizes high-pressure water mist heat exchange to significantly increase cooling speed, shortening entire furnace production cycle by 20% to 40%.

Mist Cooling Requirements: Essential for large diameter 6061 aluminum rods, 5 series high magnesium alloys, and batch extrusion production lines. Provides accurate cooling gradient control to avoid excessive residual stress and improve equipment turnover efficiency.