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Billet Cutting Machine

Automatic Aluminum Billet Cutting Machine for Long Bar Processing

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Continuous Casting Machine Parts

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86 15813688760

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Automatic Aluminum Billet Cutting Machine for Long Bar Processing

Brand Name:	Bolv
MOQ:	1 set
Price:	USD 60,000
Packaging Details:	Standard export packaging (carbon box, pallet, film)

Detail Information

Product Description

Detail Information

Place of Origin:

China

Name:

Billet Cutting Machine

Core Technology:

CNC

Main Application:

Automatic Cutting And Blanking Of Aluminum Alloy Bars And Profiles Of Different Specifications

Control System:

Full Process Control By PLC, Realizing Fully Automatic Control Of Process Management And Accident Alarm Processes

Core System Features:

Safe And Reliable, Low Operating Cost, Minimal Environmental Pollution, And Easy To Operate

Sawing Core Configuration:

Adopts Carbide Saw Blades With A Maximum Outer Diameter Of Up To ø1200, Featuring High Linear Velocity And Excellent Machining Accuracy

Sizing & Feeding System:

Adopts High-precision Ball Screw Transmission Mode, With High Transmission

Supply Ability:

60 sets/ year

Highlight:

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Product Description

Automatic Aluminum Billet Cutting Machine for Long Bar Processing

The production line is designed for aluminum alloy bar sawing and cut-to-length processing. It can handle aluminum alloy bars with diameters from Ø 80 to Ø254 mm, while the maximum incoming bar length is 13,000 mm. The material is first placed on the buffering and alignment platform, then transferred to the feeding conveyor by the loading mechanism.

Integrated Feeding and Conveying System

For long aluminum bars, stable material transfer is an important part of the cutting process. The line uses a multi-bar loading mechanism and roller conveyor to move aluminum bars toward the sawing unit.

Conveyor speed: 25 m/min and adjustable

The loading section includes a bar alignment platform and lifting/transfer mechanism. According to the equipment document, the loading mechanism transfers multiple long aluminum bars onto the sawing roller track before cutting.

Multi-Bar Sawing and Cut-to-Length Control

The main sawing unit uses a horizontal circular saw with a Ø 900 mm alloy saw blade.

Saw blade speed: 1400 r/min

Main sawing motor: 45 kW

Cutting capacity: 5 bars within 60 seconds (under Ø 120 × 6000 mm condition)

After the initial head cut, the aluminum bars are transferred to the sizing section.

Sizing range: 4500 - 6000 mm

Length accuracy: ± 2 mm

PLC-Controlled Processing Line

The complete production process is controlled by a PLC and HMI digital input system. The equipment supports both automatic and manual control, with fault alarms and automatic interlock protection.

After sizing and tail cutting, the finished long bars are transferred to the discharge storage rack, while cut heads and tails are collected separately. Aluminum chips are collected through a fan-based collection system.

For aluminum extrusion plants and long-bar processing applications, this configuration focuses on connecting feeding, sawing, sizing and discharge into one continuous workflow, with measurable specifications for bar diameter, processing length, cutting capacity and length control.

Long Aluminum Bar Loading Challenges in Extrusion Plants

In aluminum extrusion and aluminum alloy bar processing, long bars may need to pass through several stages, including loading, conveying, head cutting, sizing and tail cutting. When these operations rely on separate equipment or manual transfer, coordination between processes can become more complex.

The automatic aluminum billet cutting machine integrates buffering and alignment, multi-bar loading, roller conveying, horizontal circular sawing, sizing and discharge into one production line.

Tags:

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

products details

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

Automatic Aluminum Billet Cutting Machine for Long Bar Processing

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Billet Cutter

Aluminium Billet Cutting Machine

Aluminum Bar Cutting Machine