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Crystallizer Positioning in Aluminum Billet Production

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Crystallizer Positioning in Aluminum Billet Production

Brand Name:	Boqiang
MOQ:	1 piece
Price:	USD 50
Packaging Details:	Standard export packaging (carbon box, pallet, film)

Detail Information

Product Description

Detail Information

Place of Origin:

China

Name:

Cooling Crystallizers

Casting Diameter:

3.5-15 Inches

Capacity:

1-120 Pieces

Structure:

Double Row Hole Design

Application:

Automobiles, Electronic Equipment, 3C Digital And Other Industries

Diameter Specification Range:

Customized

Supply Ability:

600,000 pieces/ year

Highlight:

aluminum billet crystallizer positioning

continuous casting machine crystallizer

billet production positioning system

Product Description

Crystallizer Positioning in Aluminum Billet Production

System Overview

In aluminum billet casting, crystallizer positioning is closely related to the installation relationship between the crystallizer, casting platform, cooling system, and billet guiding system. For multi-crystallizer hot top casting systems, the positioning structure must also support maintenance and crystallizer replacement operations.

The hot top aluminum billet casting platform integrates the crystallizer system, aluminum melt distribution system, cooling water distribution system, and billet guiding system into a unified casting platform structure.

Crystallizer Design Specifications

The crystallizer features a two-piece water-curtain structure manufactured from 6061 aluminum alloy. Production process includes:

Forging from 6061 aluminum rod
Rough machining operations
CNC drilling and milling
Precision machining

The complete crystallizer assembly includes internal graphite ring, adapter plate, and pressure plate. Connection to the casting platform is achieved with four bolts for convenient maintenance and replacement.

Six positioning guide surfaces are designed at the bottom of the crystallizer inner cavity to guide and position the billet head, providing defined positioning structure between billet head and crystallizer during casting operations.

Casting Platform Construction

Platform construction utilizes robust materials and processes:

Component	Material Specification
Upper water-frame panel	25 mm steel plate
Lower water-frame panel	14 mm steel plate

Manufacturing process includes welding, stress-relief annealing, hot-dip galvanizing, and precision machining of crystallizer cover mounting holes. The platform is engineered for long-term production with emphasis on structural flatness and deformation resistance.

Water chamber design ensures uniform water distribution and prevents water-pressure imbalance entering the crystallizers.

Billet Guiding System Integration

The guiding platform features a 14 mm steel base plate with 14 mm internal ribs. After welding and stress-relief treatment, machining establishes the precise relationship between guide-head surface and hydraulic-cylinder axis.

Four-corner mold positioning devices are included, with mating surfaces designed according to existing hydraulic lifting platform specifications to ensure proper contact and four-corner support during full-load casting operations.

For aluminum billet manufacturers evaluating a hot top aluminum billet casting machine, the combination of crystallizer positioning, cooling-water distribution, and billet guiding structure provides clear technical criteria for equipment selection and configuration.

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E-mail

carly.huang@foxmail.com

86 15813688760

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Crystallizer Positioning in Aluminum Billet Production

aluminum billet crystallizer positioning

continuous casting machine crystallizer

billet production positioning system

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