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Stable Regenerative Burner System 20 Tons Aluminum Melting Furnace Burner

Stable Regenerative Burner System 20 Tons Aluminum Melting Furnace Burner

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 20,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Fuel:
Heavy Oil, Diesel, Coal Tar, Liquefied Petroleum Gas, Natural Gas
Applicable Furnace Tonnage:
5-60 Tons
Exhaust Gas Temperature:
<150℃
Aluminum Melting Speed:
2-4 Tons/hour
Energy Consumption:
25-65 Kg/ton Of Aluminum
Control:
PLC
Application:
Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer
Supply Ability:
100 sets/ year
Highlight:

Stable Regenerative Burner System

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20 Tons Melting Furnace Burner

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Aluminum Melting Furnace Burner

Product Description
Stable Regenerative Burner System 20 Tons Aluminum Melting Furnace Burner
Advanced Regenerative Burning System

Our 20-ton aluminum melting furnace burner incorporates cutting-edge regenerative technology to deliver exceptional energy efficiency and operational stability.

A. Optimal Air-Burning Ratio

Precise fuel-air mixture combustion within the burner ensures complete burning without excess fuel or heat recovery interference. This eliminates the common issues of insufficient combustion and extends the lifespan of heat storage components.

B. Superior Heat Recovery

Advanced technology recovers residual heat efficiently, reducing exhaust temperatures below 180°C while preheating combustion air. This represents significant improvement over traditional systems with exhaust temperatures exceeding 250°C.

C. Precise Furnace Pressure Control

Frequency-converted fan technology maintains optimal furnace pressure, eliminating flame spitting, black smoke, and furnace door leakage through intelligent pressure regulation.

D. Advanced Three-Way Valve Technology

High-temperature resistant opening/closing cylinders prevent air mixing, significantly reducing maintenance requirements compared to traditional four-way rotating valves.

E. Comprehensive Safety Performance

Enhanced safety configuration includes additional valve components and automatic detection systems. Three-second startup diagnostics immediately cut gas supply and trigger alarms for any abnormalities, with detailed fault display in the PLC microcomputer.

Frequently Asked Questions
What are the key points of daily inspection?
  • Temperature and furnace pressure monitoring
  • Gas pressure and combustion status verification
  • Furnace lining and seal integrity checks
  • Degassing system operation
  • Cooling water system inspection
What is the regular maintenance cycle?
Frequency Maintenance Tasks
Daily Clean slag from furnace mouth and flow channels; inspect burner, ignition system, and seals
Weekly Verify thermocouples and temperature control instruments; clean crystallizer water gap scale; check filter plate integrity
Monthly Comprehensive lining thickness and crack inspection; calibrate casting speed and traction synchronization; replace aged sealing components
Annually Furnace body overhaul including lining repair/relining; comprehensive inspection of casting machinery and electronic control systems
Safety precautions?
  • High Temperature Protection: Wear high-temperature resistant clothing, protective face masks, and heat-insulating gloves
  • Explosion Prevention: Strict gas leakage prevention with regular detection; prohibit moist materials to prevent aluminum-water explosions
  • Emergency Response: Equip with dry powder fire extinguishers and dry sand for immediate response