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PLC Control Regenerative Burner Combustion System Touch Screen Regenerative Burners For Aluminum Melting Furnace

PLC Control Regenerative Burner Combustion System Touch Screen Regenerative Burners For Aluminum Melting Furnace

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 20,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Fuel:
Heavy Oil, Diesel, Coal Tar, Liquefied Petroleum Gas, Natural Gas
Applicable Furnace Tonnage:
5-60 Tons
Exhaust Gas Temperature:
<150℃
Aluminum Melting Speed:
2-4 Tons/hour
Energy Consumption:
25-65 Kg/ton Of Aluminum
Control:
PLC
Application:
Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer
Supply Ability:
100 sets/ year
Highlight:

PLC Control Regenerative Burner Combustion System

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Touch Screen Regenerative Burners

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PLC Control Regenerative Burners

Product Description
PLC Control Regenerative Burner Combustion System with Touch Screen for Aluminum Melting Furnace
System Overview

The PLC-controlled regenerative combustion system for aluminum melting furnaces features automated operation with a multicolor touch screen that digitally displays aluminum temperature, furnace chamber temperature, and regenerative bed air exhaustion temperature.

Technical Specifications
  • Flue gas exhaust temperature through regenerative burner: <200℃
  • Bypass flue exhaust (for furnace pressure control): <10% of total flue gas
  • Total discharge temperature: <250℃
  • Ignition fuel: Natural gas
  • Compressed air pressure: 4-6 kg/cm²
  • Air consumption: 35 m³/min
  • Main power supply: 380V, 50Hz
Frequently Asked Questions
What are the key points of daily inspection?
  • Temperature/furnace pressure
  • Gas pressure/combustion status
  • Furnace lining/sealing
  • Degassing system
  • Cooling water
What is the regular maintenance cycle?
Frequency Maintenance Tasks
Daily Clean slag from furnace mouth/flow channel; inspect burner, ignition system, and seals
Weekly Verify thermocouples/temperature control instruments; clean scale in water gap of crystallizer; check filter plate integrity
Monthly Comprehensive inspection of lining thickness/cracks; calibrate casting speed and traction synchronization; replace aged sealing rings/gaskets
Annually Overhaul furnace body (repair/reline furnace lining); comprehensive inspection and maintenance of casting machinery and electronic control system
Safety precautions?
  • High temperature protection: Wear high-temperature resistant clothing, protective face masks, and heat-insulating gloves to avoid burns
  • Explosion protection: Gas leakage is strictly prohibited; regular leak detection required; moist materials prohibited inside furnace to prevent explosions from water contacting aluminum liquid
  • Emergency response: Equip with dry powder fire extinguishers and dry sand