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Regenerative Burner System

Regenerative Burner System for Aluminum Processing Heat Management — High Temperature Furnace Combustion Solution

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Regenerative Burner System for Aluminum Processing Heat Management — High Temperature Furnace Combustion Solution

Brand Name:	Bolv
Model Number:	20T
MOQ:	1 set
Price:	USD 20,000
Packaging Details:	Standard export packaging (carbon box, pallet, film)

Detail Information

Product Description

Detail Information

Place of Origin:

China

Name:

Regenerative Burner System

Fuel:

Heavy Oil, Diesel, Coal Tar, Liquefied Petroleum Gas, Natural Gas

Applicable Furnace Tonnage:

5-60 Tons

Exhaust Gas Temperature:

<150℃

Aluminum Melting Speed:

2-4 Tons/hour

Energy Consumption:

25-65 Kg/ton Of Aluminum

Control:

PLC

Application:

Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer

Supply Ability:

100 sets/ year

Highlight:

Regenerative burner system for aluminum processing

High temperature furnace combustion solution

Regenerative burner system with warranty

Product Description

Regenerative Burner System for Aluminum Processing Heat Management — High Temperature Furnace Combustion Solution

The Regenerative Burner System is a high-temperature industrial combustion solution designed for aluminum melting furnace applications, including aluminum alloy melting, adjustment, and holding processes. The system adopts a dual fuel regenerative burner design, recovering exhaust heat through regenerative storage units and using stored thermal energy for combustion air preheating and combustion process management.

The system is suitable for aluminum processing plants, aluminum casting production lines, and non-ferrous metal melting industries. It integrates regenerative burners, heat storage units, PLC control system, flame detection devices, and temperature monitoring components for industrial furnace operation.

System Structure

The system uses two regenerative burners operating alternately. During operation, one burner performs combustion while the other burner absorbs high-temperature exhaust heat through the regenerative storage unit. After switching, the stored thermal energy is released for combustion air preheating to complete the heat recovery cycle.

The dual fuel combustion structure supports both natural gas and heavy oil operation, allowing configuration according to different industrial energy conditions.

Technical Specifications

Regenerative Burner Parameters

Item	Specification
Product Name	Regenerative Burner System
Furnace Application	10T Aluminum Melting Furnace
Burner Type	Dual Fuel Regenerative Burner
Burner Quantity	2 Sets
Maximum Thermal Power	2000kW
Heat Storage Units	2 Sets
Storage Capacity	0.5T / Unit
Heat Storage Material	Φ25/30 High Alumina Balls
Alumina Content	≥75%

Fuel and Operating Parameters

The regenerative burner system supports both natural gas and heavy oil operation, providing flexible fuel configuration for aluminum melting furnace applications.

Item	Specification
Fuel Type	Natural Gas / Heavy Oil
Maximum Natural Gas Flow	200Nm³/h
Maximum Fuel Oil Flow	200kg/h
Melting Rate	≥3T/h
Natural Gas Heating Value	＞8500kcal/m³
Heavy Oil Heating Value	＞11000kcal/kg
Melting Condition	Aluminum Ingot to 710℃

Combustion Control System

The regenerative burner system adopts PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. Flame detection and temperature measurement devices are integrated for combustion status monitoring.

Item	Specification
PLC Control System	S7-200SMART
Air-Fuel Ratio Range	1.05–1.15
Flame Detection	Ion Flame Detector + UV Detector
Temperature Measurement	K-Type Thermocouple
Main Exhaust Temperature	≤250℃

Applications

Aluminum Melting Furnace
Aluminum Alloy Melting Line
Aluminum Casting Plant
Non-Ferrous Metal Furnace Applications

With regenerative heat recovery design, dual fuel capability, and PLC-based control, this system provides a technical solution for combustion management and thermal control in high-temperature industrial furnace applications.

Tags:

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

products details

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

Regenerative Burner System for Aluminum Processing Heat Management — High Temperature Furnace Combustion Solution

Regenerative burner system for aluminum processing

High temperature furnace combustion solution

Regenerative burner system with warranty

Regenerative Burner Combustion System

Melting Furnace Burner

Regenerative Burners