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Energy Saving Regenerative Burner System Natural Gas Regenerative Burner For Aluminum Melting

Energy Saving Regenerative Burner System Natural Gas Regenerative Burner For Aluminum Melting

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 20,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Name:
Regenerative Burner System
Fuel:
Heavy Oil, Diesel, Coal Tar, Liquefied Petroleum Gas, Natural Gas
Applicable Furnace Tonnage:
5-60 Tons
Exhaust Gas Temperature:
<150℃
Aluminum Melting Speed:
2-4 Tons/hour
Energy Consumption:
25-65 Kg/ton Of Aluminum
Control:
PLC
Application:
Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer
Supply Ability:
100 sets/ year
Highlight:

Energy Saving Regenerative Burner System

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Natural Gas Regenerative Burner

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Energy Saving Regenerative Burner

Product Description
Energy Saving Regenerative Burner System Natural Gas Regenerative Burner For Aluminum Melting
Energy saving natural gas burning system for aluminum melting
Supply Range of Combustion System
  • Regenerative burner: 2 sets
  • Regenerative bed: 2 sets
  • Φ22 general high aluminium ball: 1.6 tons
  • 4KW cooling blower: 1 set
  • 15KW main combustion blower: 1 set
  • 18.5KW stainless steel impeller air exhaustion blower: 1 set
  • Reversing butterfly valve & pneumatic reversing device: 4 sets
  • Natural gas pilot burner: 2 sets
  • Ultraviolet flame detector: 2 sets
  • Cable, bridge frame: 1 set each
  • Manual combustion air flow rate control valve: 1 set
  • Manual waste gas air flow rate control valve: 1 set
  • Main solenoid valve: 3 sets
  • Main flue pipe, air pipe: 1 set each
  • Ignition transformer: 2 sets
  • Furnace chamber temperature thermocouple: 1 pc
  • Aluminium molten metal temperature thermocouple: 1 pc
  • Regenerative bed air exhaustion temperature thermocouple: 2 pcs
  • Pressure gage: 2 sets
  • Solenoid valve for pilot burner: 2 sets
  • Main burner: 2 sets
  • PLC electric control system (PLC's type is S7-200): 1 set
Frequently Asked Questions
What are the key points of daily inspection?
Temperature/furnace pressure, gas pressure/combustion status, furnace lining/sealing, degassing system, cooling water.
What is the regular maintenance cycle?
Daily: Clean the slag from the furnace mouth/flow channel; inspect the burner, ignition system, and seals.
Weekly: Verify thermocouples/temperature control instruments; clean the scale in the water gap of the crystallizer; check the integrity of the filter plate.
Monthly: Conduct a comprehensive inspection of the lining thickness/cracks; calibrate the casting speed and traction synchronization; replace aged sealing rings/gaskets.
Every year: Overhaul the furnace body (repair/reline the furnace lining); conduct a comprehensive inspection and maintenance of the casting machinery and electronic control system.
Safety precautions?
High temperature protection: Wear high temperature resistant clothing, protective face masks, and heat-insulating gloves to avoid burns.
Explosion protection: Leakage is strictly prohibited in gas furnaces, and regular leak detection is required; moist materials are prohibited inside the furnace to prevent explosions caused by water encountering aluminum liquid.
Emergency response: Equip with dry powder fire extinguishers and dry sand.