Good price  online

products details

Home > Products >
Regenerative Burner System
>
Mass Combustion System Energy Saving Melting Furnace Burner

Mass Combustion System Energy Saving Melting Furnace Burner

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 20,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Place of Origin:
China
Fuel:
Heavy Oil, Diesel, Coal Tar, Liquefied Petroleum Gas, Natural Gas
Applicable Furnace Tonnage:
5-60 Tons
Exhaust Gas Temperature:
<150℃
Aluminum Melting Speed:
2-4 Tons/hour
Energy Consumption:
25-65 Kg/ton Of Aluminum
Control:
PLC
Application:
Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer
Supply Ability:
100 sets/ year
Highlight:

Mass Combustion System

,

Combustion System Energy Saving

,

Energy Saving Melting Furnace Burner

Product Description

Energy saving mass combustion system for aluminum melting

 

Production introduction

The mass combustion system employs in-furnace mixing and matching, utilizing air ducts to control the fire ducts, allowing the fire ducts to disperse and rotate within the furnace. This increases the temperature inside the furnace, achieving certain melting and heat retention effects, with low nitrogen content, reduced burning loss, and a relatively low carbon dioxide content.

 

Parameters

Burner type Mass type natural gas/ oil burner
Burner quantity 1 set, 2 pieces
Burner power 3500Kw/ piece (Sufficient for melting furnace)
Fuel max. Consumption amount Max 350Nm3/h
Fuel connector pressure 100kpa
Burner load adjustment PLC adjustment
Air excess coefficient 1.051.15
Burner ignition type Ignition gun
Main flame detection 1 per burner
Outlet smoke temperature ≤180℃
Compressed air 0.40.6MPa
Temperature measurement K type thermocouple

 

FAQ

1. What are the key points of daily inspection?
Temperature/furnace pressure, gas pressure/combustion status, furnace lining/sealing, degassing system, cooling water.

 

2. What is the regular maintenance cycle?
Daily: Clean the slag from the furnace mouth/flow channel; inspect the burner, ignition system, and seals.
Weekly: verify thermocouples/temperature control instruments; clean the scale in the water gap of the crystallizer; check the integrity of the filter plate.
Monthly: Conduct a comprehensive inspection of the lining thickness/cracks; calibrate the casting speed and traction synchronization; replace aged sealing rings/gaskets.
Every year: overhaul the furnace body (repair/reline the furnace lining); conduct a comprehensive inspection and maintenance of the casting machinery and electronic control system.

3. Safety precautions?
High temperature protection: Wear high temperature resistant clothing, protective face masks, and heat-insulating gloves to avoid burns.
Explosion protection: Leakage is strictly prohibited in gas furnaces, and regular leak detection is required; moist materials are prohibited inside the furnace to prevent explosions caused by water encountering aluminum liquid.
Emergency response: Equip with dry powder fire extinguishers and dry sand.