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Dual Fuel Regenerative Burner System for Aluminum Melting Furnace Applications
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Dual Fuel Regenerative Burner System for Aluminum Melting Furnace Applications

Brand Name: Bolv
Model Number: 20T
MOQ: 1 set
Price: USD 20,000
Packaging Details: Standard export packaging (carbon box, pallet, film)
Detail Information
Product Description
Detail Information
Place of Origin:
China
Name:
Regenerative Burner System
Fuel:
Heavy Oil, Diesel, Coal Tar, Liquefied Petroleum Gas, Natural Gas
Applicable Furnace Tonnage:
5-60 Tons
Exhaust Gas Temperature:
<150℃
Aluminum Melting Speed:
2-4 Tons/hour
Energy Consumption:
25-65 Kg/ton Of Aluminum
Control:
PLC
Application:
Aluminum Ingot Or/ And Billet Casting, Aluminum Liquid Transfer
Supply Ability:
100 sets/ year
Highlight:

dual fuel regenerative burner system

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regenerative burner system for aluminum melting

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aluminum melting furnace burner system

Product Description
Dual Fuel Regenerative Burner System for Aluminum Melting Furnace Applications
In aluminum alloy melting processes, furnace temperature distribution, combustion stability, and heat transfer management are critical factors affecting industrial furnace operation. Aluminum processing plants and casting manufacturers require reliable combustion systems that can support continuous production while maintaining controlled thermal conditions.
The Dual Fuel Regenerative Burner System provides a combustion solution designed for aluminum melting furnace applications. The system uses two regenerative burners operating alternately with heat storage units to recover exhaust heat and manage thermal energy circulation during furnace operation.
Product Positioning: Regenerative Burner System for Aluminum Melting Furnace
The regenerative burner system is developed for a 10T aluminum melting furnace and is used for aluminum alloy melting, adjustment, and holding processes. The system includes dual fuel regenerative burners, heat storage units, PLC control, flame detection, and temperature monitoring components.
The burners are installed on the upper side wall of the aluminum melting furnace. This installation design helps optimize hot gas circulation and improve heat distribution inside the melting area.
Product Specifications
Technical Data
Item Specification
Burner System Type Dual Fuel Regenerative Burner System
Furnace Application 10T Aluminum Melting Furnace
Burner Quantity 2 Sets
Maximum Thermal Power 2000kW
Heat Storage Units 2 Sets
Storage Tank Capacity 0.5T / Unit
Heat Storage Material Φ25/30 High Alumina Balls
Alumina Content ≥75%
Fuel and Operating Parameters
Item Specification
Fuel Type Natural Gas / Heavy Oil
Maximum Natural Gas Flow 200Nm³/h
Maximum Fuel Oil Flow 200kg/h
Melting Rate ≥3T/h
Natural Gas Heating Value ＞8500kcal/m³
Heavy Oil Heating Value ＞11000kcal/kg
Melting Condition Aluminum Ingot to 710℃
PLC Control and Combustion Management
The regenerative burner system adopts PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. The air-fuel ratio can be controlled within 1.05-1.15 according to furnace operating requirements.
Control Parameters
Item Specification
Control System S7-200SMART PLC
Air-Fuel Ratio Range 1.05-1.15
Flame Detection Ion Flame Detector + UV Detector
Temperature Measurement K-Type Thermocouple
Main Exhaust Temperature ≤250℃
Applications
The Dual Fuel Regenerative Burner System is suitable for:
  • Aluminum Melting Furnace
  • Aluminum Alloy Melting Line
  • Aluminum Casting Plant
  • Non-Ferrous Metal Melting Industry
With regenerative combustion technology, dual fuel capability, and PLC-based control, this system provides a technical configuration option for aluminum processing companies requiring controlled furnace temperature management.
Tags: 

Regenerative Burner Combustion System  

Melting Furnace Burner  

Regenerative Burners

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