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Aluminum Chip Collection Challenges in Bar Sawing: Integrated Chip Collection for Continuous Production Lines

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Aluminum Chip Collection Challenges in Bar Sawing: Integrated Chip Collection for Continuous Production Lines

Brand Name:	Bolv
MOQ:	1 set
Price:	USD 60,000
Packaging Details:	Standard export packaging (carbon box, pallet, film)

Detail Information

Product Description

Detail Information

Place of Origin:

China

Material:

Aluminum Alloy

Bar Diameter:

Ø80–Ø254 Mm

Maximum Pre-cut Length:

13,000 Mm

Sizing Length:

4500–6000 Mm

Sizing Machine Stroke:

1500 Mm

Length Accuracy:

±2 Mm

Conveyor Speed:

25 M/min, Adjustable

Main Saw Motor:

45 KW

Total Line Power:

90 KW

Saw Blade:

Φ900 × Φ50 × 72T

Saw Blade Speed:

1400 Rpm

Control System:

Mitsubishi PLC + Weinview HMI

Operation Mode:

Manual / Automatic

Supply Ability:

60 sets/ year

Highlight:

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Product Description

Aluminum Chip Collection System for Bar Sawing Lines

Product Overview

The automatic aluminum chip collection system is an integrated component of aluminum billet sawing lines, designed to efficiently collect aluminum chips generated during the sawing of long aluminum alloy bars and transfer them to designated collection containers.

The complete production line includes:

Long-bar buffering and alignment
Multi-bar loading and feeding
Sawing and sizing operations
Material discharge systems
Chip collection equipment
Hydraulic systems and electrical controls

Chip Collection Structure

The system utilizes a fan-based collection method where aluminum chips generated during sawing are collected by a fan and transported into collection containers.

Key structural specifications:

Chip collection support: 1260 × 1260 × 4000 mm
Structure type: Sealed design
Chip block size: 350 × 350 mm
Fan configuration: 4-4 kW

The production line features separate collection paths for different cutting residues. Cut heads and tails fall into dedicated collection bins, while aluminum chips are transferred through the fan-based collection system.

Integration with Aluminum Bar Sawing

The aluminum billet cutting machine is designed for processing aluminum alloy bars with diameters ranging from Ø80 to Ø254 mm.

The production process includes:

Bar alignment and multi-bar loading
Feeding and head cutting operations
Sizing and material discharge
Automated chip collection

Equipment Specifications

Parameter	Specification
Applicable Material	Aluminum alloy
Bar Diameter Range	Ø80–Ø254 mm
Chip Collection Support	1260 × 1260 × 4000 mm
Structure Type	Sealed
Chip Block Size	350 × 350 mm
Fan Configuration	4-4 kW
Main Saw Motor	45 kW
Saw Blade	Ø900 mm alloy blade
Saw Blade Speed	1400 rpm
Control System	PLC + HMI
Total Line Power	90 kW

The system features comprehensive control through PLC and HMI interfaces, supporting both manual and automatic operating modes with fault alarms and automatic interlock protection for safe, continuous operation.

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D12, Zone D, 3F, Comprehensive Building, Beside Yongkou Archway, Pingliu Road, Xiadong Community, Guicheng Subdistrict, Nanhai District, Foshan

Tel

86-0757-85850560

E-mail

carly.huang@foxmail.com

86 15813688760

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