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Automatic Aluminum Chip Collection System for Billet Sawing

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Automatic Aluminum Chip Collection System for Billet Sawing

Brand Name:	Bolv
MOQ:	1 set
Price:	USD 60,000
Packaging Details:	Standard export packaging (carbon box, pallet, film)

Detail Information

Product Description

Detail Information

Place of Origin:

China

Material:

Aluminum Alloy

Bar Diameter:

Ø80–Ø254 Mm

Maximum Pre-cut Length:

13,000 Mm

Sizing Length:

4500–6000 Mm

Sizing Machine Stroke:

1500 Mm

Length Accuracy:

±2 Mm

Conveyor Speed:

25 M/min, Adjustable

Main Saw Motor:

45 KW

Total Line Power:

90 KW

Saw Blade:

Φ900 × Φ50 × 72T

Saw Blade Speed:

1400 Rpm

Control System:

Mitsubishi PLC + Weinview HMI

Operation Mode:

Manual / Automatic

Supply Ability:

60 sets/ year

Highlight:

automatic aluminum chip collector

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Product Description

Automatic Aluminum Chip Collection System for Billet Sawing

Product Overview

The automatic aluminum chip collection system is an integrated section of the aluminum billet sawing line. It is designed to collect aluminum chips generated during long-bar sawing and transfer them into a designated collection container.

The system is installed together with the long-bar gang saw, discharge equipment, hydraulic system, and electrical control system. It forms part of the overall material-handling configuration rather than functioning as a standalone aluminum scrap processing machine.

Aluminum Chip Collection Configuration

Fan-Based Chip Conveying

During the sawing process, aluminum chips are collected through a dedicated chip collection structure. According to the equipment specification, the chips are transported by a fan into a collection container.

The documented chip collection support measures 1260 × 1260 × 4000 mm and is designed as a sealed structure. The specified chip block size is 350 × 350 mm. The system uses a 4-4 kW fan configuration according to the source document.

The collection arrangement provides a defined route for chips generated during aluminum bar sawing, from the cutting area to the collection container.

Separation of Cutting Materials

The production line also separates different cutting residues. Cut heads and tails fall into a dedicated collection bin, while aluminum chips are handled through the fan-based chip collection system. This allows the documented material streams to be collected through separate structures.

Integration with Aluminum Billet Sawing

Long-Bar Sawing Process

The complete equipment is designed for aluminum alloy bars with diameters from Ø80 to Ø254 mm. The main sawing motor is 45 kW, and the total line power is 90 kW. The main saw uses a Ø900 mm alloy blade, with a specified blade speed of 1400 rpm.

The production sequence includes long-bar alignment, multi-bar loading, feeding, head cutting, sizing, discharge, and material collection. PLC control, HMI input, fault alarms, and automatic interlock protection are included in the electrical control configuration.

Equipment Parameters

Item	Specification
Applicable material	Aluminum alloy
Bar diameter	Ø80–Ø254 mm
Chip collection support	1260 × 1260 × 4000 mm
Structure	Sealed
Chip block size	350 × 350 mm
Fan configuration	4-4 kW
Main saw motor	45 kW
Saw blade	Ø900 mm
Saw blade speed	1400 rpm
Control	PLC + HMI

Tags:

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

products details

Aluminum Melting Furnace

Homogenizing Furnace

Billet Casting Machine

Billet Cutting Machine

Regenerative Burner System

Continuous Casting Machine Parts

Automatic Aluminum Chip Collection System for Billet Sawing

automatic aluminum chip collector

billet sawing chip system

aluminum billet cutting machine

Billet Cutter

Aluminium Billet Cutting Machine

Aluminum Bar Cutting Machine