Hydraulic Tilting Non-Rail Billet Casting Machine (4-26 in)

The winch has a stroke greater than 6 meters and adopts a single drum with four steel wire ropes. The casting machine drum is made of welded and processed with a seamless pipe of Φ 273 (δ=30mm), and is equipped with a 100 meter special steel wire rope for lifting with a diameter of Φ 18mm. The bolts used to adjust the length of the steel wire rope are stainless steel bolts. The maximum load-bearing capacity of the casting machine is 15 tons (at high water level). The motor power is 5.5kw, the center distance of the worm gear reducer is 250mm, model WD250-8M-57:1, and the center distance of the gear reducer is ZQ650.

The wellhead frame is made of 250 * 100 * 8 square tubes and 25mm steel plates, and four main pulleys of the winch are installed in the wellhead frame. The main pulleys are all in the form of double bearing structure, and the bearing model is 6210. The tilting seat and tilting arm are installed on the wellhead frame. The inlet joint is fixedly installed on the wellhead frame, with a joint size of 6 inches.

The tilting mechanism is operated by a hydraulic system, with hydraulic cylinders and pumps made in China, and the main hydraulic valves made by a Taiwanese company.

The supply of casting equipment does not include: water pumps, water pipes, butterfly valves, water tanks, cooling towers, deep wells and embedded parts, aluminum iron boxes, and civil engineering.

Hydraulic Tilting System for Casting Process Control

During aluminum billet casting, equipment needs controlled tilting operations according to production requirements. The steel wire rope winch casting machine uses a hydraulic system to operate the tilting mechanism, including hydraulic cylinders, pumps, and main hydraulic valve components.

According to the technical proposal, the tilting seat and tilting arm are installed on the wellhead frame. The hydraulic system controls the tilting operation, with main hydraulic valves supplied by a Taiwanese manufacturer. 

The machine adopts a non-rail steel wire rope structure with a single drum and four steel wire ropes. The drum is manufactured from a Φ273mm seamless pipe with δ=20mm thickness and equipped with a Φ14mm lifting steel wire rope with an 80-meter length.

The maximum load capacity reaches 10 tons under high water level conditions, while the winch stroke exceeds 6 meters, supporting aluminum billet casting applications requiring extended lifting distances. 

What equipment and aluminum rod specifications are suitable for aluminum rod casting water pan?

This product is specifically designed for hot top aluminum rod casting platforms and can be paired with 20T, 25T, and 45T aluminum melting furnaces/insulation machines to assemble ingot production lines; Mainstream compatible with 6000mm and 650mm long aluminum rods, supporting round cast rods such as Φ 120mm and Φ 135mm, and can customize sizes and hole positions according to the number of mold supports (64/96/144).