5 Tons - 60 Tons Billet Casting Machine Customiezed Hot Top Casting Machine

This hot top casting dedicated cooling water tank serves as a core supporting component for aluminum and aluminum alloy long bar casting production lines. Specifically designed to work with multiple crystallizer specifications, it forms a complete casting platform that plays a critical role in water circulation distribution and temperature control during the solidification and forming process of aluminum liquid.

Manufactured from high-strength carbon steel plate through welded construction, the equipment undergoes a comprehensive four-step processing flow:

• Overall welding for structural integrity
• Hot-dip galvanizing for corrosion prevention
• Artificial aging for stress relief
• CNC precision milling for accuracy

This robust construction eliminates common issues such as plate deformation and weld leakage that typically occur during long-term operation in high-temperature water environments.

The cavity features a partitioned waterway layout combined with a multi-stage diversion structure, ensuring balanced water flow throughout the entire area. When integrated with layered cooling technology, this design meets the dual process requirements of rapid initial cooling and uniform solidification in later stages.

Standard equipment includes a composite sealing structure and leakage warning module. Sealing components utilize high-temperature resistant special rubber, capable of withstanding long-term alternating cold and hot working conditions.

The high-precision box processing accommodates densely packed cast bar layouts and is compatible with mainstream mold specifications including 4-inch, 5-inch, and 6-inch sizes. The equipment is suitable for casting conditions involving 6m and 6.5m ultra-long aluminum bars.

Specialized structural designs prevent bulletproof jumping and tail collapse, effectively reducing the proportion of defective products such as cracks and bends in cast bars.

Products can be customized according to customer production line tonnage, casting rod quantity, and on-site pipeline layout requirements. Suitable for full process ingot production lines composed of 20T to 45T series melting and insulation units.

With stable structure, convenient daily maintenance, and long comprehensive service life, this equipment serves as the preferred supporting solution for melting and casting processes in large and medium-sized aluminum processing enterprises.

For detailed technical specifications, customization options, or specific application inquiries, please contact our technical support team for comprehensive assistance.